Harrison Ford’s hat choice in 1923 proves even cowboys face tough fashion decisions sometimes.
When preparing for his role as Jacob Dutton in the Yellowstone prequel 1923, Harrison Ford went through an unexpectedly grueling accessory selectionprocess — trying on a staggering seventy-five different cowboy hats before settling on the perfect one. This seemingly small wardrobe choice carried significant weight, as Ford believed the hat would be more than just a prop; it would be an extension of Jacob Dutton’s identity, posture, and authority. The costume department worked closely with Ford, offering a variety of styles, brims, and crown shapes to find the right fit. Every option was scrutinized not only for aesthetic appeal but also for practicality during the show’s rugged outdoor scenes.
The decision took weeks, with Ford paying close attention to how each hat changed the way he moved, tilted his head, and even delivered lines. He understood that in the world of Westerns, a cowboy’s hat is almost as telling as his words — it conveys history, confidence, and sometimes even emotional weight. Fans of Yellowstone and its spin-offs know how much creator Taylor Sheridan values authenticity, and Ford’s meticulous selection process mirrored that commitment.
By the time the final hat was chosen, it had to meet several criteria: durability for filming in unpredictable weather, a shape that complemented Ford’s face and age, and an appearance that instantly communicated Jacob’s place as a patriarch and leader in 1920s Montana. In interviews, Ford has joked that the process felt like shopping for a crown rather than a hat, but he also acknowledged that once he put on the hat, he fully stepped into Jacob Dutton’s boots.
This dedication to detail is part of what has made 1923 resonate with audiences — it’s a series where no choice, no matter how small, is left to chance. Whether it’s a line of dialogue, a backdrop of the sweeping Montana landscape, or a piece of clothing, every element serves the story. Ford’s seventy-five-hat journey might sound excessive, but for a role steeped in Western tradition and rugged realism, the right headwear was essential. After all, in the Yellowstone universe, the hat doesn’t just sit on the character — it is part of the character.